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Developing
products can be a tricky business or can be straightforward.
The key items to keep in mind is making sure the product
is safe, making sure the product will look and taste
great when the consumer eats it, making sure that the
shelf life of the product is long enough, making sure
that the product can be produced at a cost and price
that people will actually pay, and making sure that
the product is something that people will actually want
to buy. Each of these is addressed below.
- PRODUCT
SAFETY - Making sure that the product is
safe is a matter of making sure the product does
not contain any significant amount of bacteria,
yeast or mold after processing and making sure that
it stays that way through the eating process. In
terms of formula design you generally want to make
sure that the product either has a certain amount
of acid, a certain amount of salt, and/or not too
much water. For many products they will need to
be cooked or pasteurized, which will change the
flavor, texture, and/or look of the product. Items
that contain significant amounts of meat or dairy
have their own sets of rules that should be addressed
on a case by case basis.
- TASTES
GREAT - Making sure that the product looks
and tastes great when they eat it is another matter.
Many of the same factors in item #1 apply, but some
other items should be considered here. Oxidation
and the effect of sunlight may darken or bleach
the product. Also, it should be recognized that
flavor is not constant and some products have a
peak flavor at 1 hour after production and some
at 12 years after production. Additionally, some
product are tricky to get and keep the correct consistently
(white chocolate products for example).
- SHELF
LIFE – Shelf life is affected by
all the factors in item #1. Most people are familiar
with the shelf lives of items from being consumers.
Based upon this you need to see if your product
will be refrigerated, or cooked/pasteurized and
shelf stable. While we prefer that products be all
natural, another option is to add preservatives
to extend shelf life and possibly avoid some cooking.
- PRODUCT
COST – For many products there comes
a point where it is so expensive to produce that
the shelf price is astronomical. This is always
a judgment call, but something to keep in mind.
Specialized ingredients should only be used when
they truly make a big difference. Packaging that
requires a lot of hand work should be avoided unless
it makes a critical difference.
- Numerous
tomes have been dedicated to the figuring out what
consumers want to buy and how to design it. The
Movement is not trying to find mathematical formulas
to figure out what we can trick people into eating.
We just want to find great products that our members
love and share them with other food loving people.
If you have a product that you love let us take
a look. If we agree, then we may be in business.
- SOURCING
– We buy packaging and ingredients from numerous
sources in many places. When you design a formula
remember that it is much better if the ingredients
are commercially available. If it is not, it makes
life much harder, so make sure that ingredient makes
a huge difference. Also, many formulas we see over
time are unnecessarily complicated. A formula may
have 27 ingredients, of which 12 can actually make
up 99.5% of the flavor. Simplify wherever possible.
It makes it easier to make a delicious, cost effective
product.
- PROCESSING
– Commercial cooking equipment is incredibly
expensive so that facilities tend to specialize
in their cooking processes. This means that what
one does in a kitchen is much harder to do to 500
gallons of product in a production plant. Does an
ingredient really need to be toasted and then added
to an item that needs to be seared? Simplify and
substitute so that only truly important processes
are included.
- WHEN
IN DOUBT, ASK – These guidelines
are loose so, if you are unsure just send an e-mail
to info@davesgourmet.com.
Some products may be good enough where we can break
some of these rules. After all, we are
a movement.
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